Optimization of processing conditions for vacuum frying of high quality fried plantain chips using response surface methodology (RSM)

Abstract

Optimization of processing conditions (temperature 122 to 136°C, vacuum pressure 9.91 to 19.91 cmHg, and frying time 3 to 9 min) during vacuum frying of plantain chips was investigated using a Box-Behnken experimental design with response surface methodology (RSM). Models for various responses were developed and optimized frying conditions using numerical solutions were established. Optimized vacuum fried samples were compared with atmospheric fried samples based on the concept of equivalent thermal driving force (ETDF). Frying parameters had significant (p<0.05) effects on the moisture content, texture, and color with a coefficient of determination (R 2) for quadratic model responses varying between 0.53 and 0.99. Optimum vacuum frying conditions for plantain chips were a frying temperature of 133°C, vacuum pressure of 9.91 cmHg, and frying time of 6 min based on desirability concepts. Vacuum fried plantain chips had more acceptable sensory properties, based on ETDF values, than atmospheric fried samples.